Featured Video: Replacing the Power Cord on a Sewage Pump

Submersible sewage pumps can be used for a variety of applications spanning the needs of residential homes to wastewater treatment plants depending on their size and design. A submersible pump is made up of a submerged motor filled with air or oil. Various impellers designs determine what sized solids the pump can handle.

In this week’s featured video, Chris with R.C. Worst & Co. demonstrates how to replace the power cord on a submersible sewage pump. This particular pump is designed for septic tanks and the sewage handling of commercial and residential applications. While working on the pump, he offers some tips and tricks that can help you to save money during repairs and prevent additional damage. As a bonus he discovers some unexpected factory damage and demonstrates how to repair broken wiring. If you need to fix a pump from your own system, remember that this sort of repair work should only be made by operators with the appropriate training. You can find hands-on pump training in your area by visiting our operator event calendar.

Featured Videos: Pump Curves and Pump Selection Basics

Pump curves inform operators to select and run pumps at optimal efficiency for their system. Whether preparing for a certification exam or looking to refresh your knowledge of pump hydraulics, this week’s featured videos will teach you how to read pump curves, calculate system curves, and use these curves to select an ideal pump for your system.

For any given pump, flow will impact pressure head, efficiency, horse power requirements, and vulnerability to pump damage. This video reviews three different pump curves starting with a very simple curve and moving to more complex curves with increasing pump information. Understanding performance, efficiency, horsepower, and net positive suction head (NPSH) curves is essential in selecting the proper pump for your system’s needs. After covering the basics, this video introduces concepts that will help operators to select and run pumps at recommended operating zones to maximize pump life and reduce operational costs.

Once you start to feel comfortable with these concepts, the next step is learning how to compare pump curves to your own system. For pump curves to be useful during selection, you must first have a system curve of your own. Prepare for a bit of math because this next video walks through the calculations needed to develop a simplified equation that graphs system pressure head (Hp) as a function of flow rate (Q) squared. When watching the video, remember that z1 is the starting elevation and z2 is the final elevation.

With a well developed knowledge of pump curves and system curves, selecting a new pump becomes much easier. This last video demonstrates how to compare the system curve to the pump curve . When comparing these two graphs, the pump’s best efficiency point should be fairly close to the system operating point. Other considerations include how much power is required to operate the pump and the net positive suction head available to avoid pump cavitation. 

These videos simplify many of the factors that go into a real system, however they offer a good foundation for operators to better understand the theory behind pump curves and pump selection.